Our Process

Beckart designs and develops systems solutions for any manufacturer who utilizes a wet process in their production cycle. We are a one-stop shop offering a comprehensive service comprising Sales, Design, Production, Installation, Start-up, Aftersales Service, and Chemical supplies.

Our systems solve your specific problems and are supported and maintained for life. They are created by industry veterans with over 45 years experience in the industry.

The Beckart Production Process

Step 1

Two men in a factory or construction setting

Site Visit
& Sampling

  • Evaluate wastewater treatment needs

  • Attain representative sample and flow data

  • Identify discharge requirements and/or water recycling objectives

  • Review available areas for locating wastewater treatment equipment

  • Discuss goals of a proposed system

Step 2

A scientific beaker filled with a brown, granular substance, with a metal rod inserted into it, placed on a laboratory surface.

Jar testing/
Verify compliance

  • Develop an optimized chemistry plan

  • Test jar tested treated water for compliance

  • Document the results

  • Submit findings

Step 3

A flowchart diagram showing processes related to water treatment

System Design/
Quote

  • Size a system based
    on results of site visit and jar testing

  • Utilize Beckart’s customized Netsuite quote system to provide a detailed proposal

  • Verify lead times

  • Issue proposal

Step 4

A person working at a desk with two computer monitors, a keyboard, mouse, and a hand holding money.

Engineered
Drawings

  • Project coordinator assigned to manage project

  • Layout drawings and simplified process flow drawings are produced

  • PI&D drawings , fabrication drawings and electrical schematics produced in engineering & production phase

  • Customer approval of drawings

Step 5

A blue metal shopping cart submerged in a body of water in an industrial setting.

Production

  • Long lead time items (if any) ordered after customer approval of drawings

  • Delivery date confirmed

  • System components are finished and assembled

  • Rigorous testing conducted in-house of finished items

  • Control system programmed and tested

  • System is readied for shipment

Step 6

Industrial factory with machinery and a large cylindrical tank under construction or maintenance.

Installation

  • Beckart offers installation of the systems we manufacture

  • Estimated materials are included in Beckart installation

  • Installers are experienced, dedicated and safety conscious

  • Installed system are leak tested (if utilities provided) prior to installers leaving
    job site

Step 7

Two men in a control room or electrical facility reviewing control panel and equipment.

Commissioning/
Startup & training

  • Startup technician verifies the installation is complete

  • Cycles system and checks proper function of components and controls

  • Initiates operation of the system

  • Trains operators on all systems functions – both classroom and hands on training provided

  • Pulls samples of treated water to verify compliance

  • Customizes operations guide that documents all procedures

  • Maintenance requirements of system are reviewed with operators and maintenance staff

Step 8

Person operating industrial machinery in a factory setting

On-going support and maintenance

  • System audits

  • Monitor effluent quality and filter cake quality

  • Preventative maintenance

  • Review wastewater treatment logs

  • On-line monitoring via ethernet or modem

  • Operator training continues at each visit

  • Exit meetings with EHS and assigned managers to discuss status of the systems & concerns

Our process-driven approach guarantees a solution that works for you and
produces a turnaround time second to none in the industry.

For a PDF of The Beckart Production Process click here.

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